For Aerospace, Defense and Automotive Industry Engineers and FMEA Facilitators

Free FMEA Template

Download my FMEA template and Excel workbook, that now helps in aerospace, defense and automotive industries. 'Helped one large defense contractor save $4,620,000 in FMEA preparation labor costs in a single year, giving them that extra time to mitigate or eliminate critical failure modes and improve product/system value... 

...And saved 10X that amount in system improvements.  

  • Structured to identify ALL critical failure modes. 
  • Complete FMEA's 3X faster, with or without expensive FMEA software. Used for FMEA, DFMEA, FMECA and AIAG VDA DFMEA. Get more time to mitigate and eliminate critical failure modes.
  • Win more production bids - Quickly identify, prioritize and mitigate critical failure modes before the next design review and before DVT or system verification testing. 
  • Focused to avoid expensive warranty recalls and safety lawsuits
  • Key Tool for DfR. Eliminate critical failure modes before build and test, to assure getting next phase funding. 
  • Cut time and expense for Validation Test, up to 67%, by using the FH-Decomp method and addressing Physics of Failure (PoF).
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free fmea template

A Personal Note

 I developed this FMEA template over several years facilitating FMEA in the defense industry. It provides FMECA columns right along side DFMEA columns (optionally hidden). So it becomes truly a living document used during design, development, manufacturing, Validation Tests and throughout the product life-cycle. I consider this a major contributions from my systems engineering career, to help product development and systems integration specialists. It should help you eliminate seen, unseen and potentially critical failure modes, ensure reliability, safety, diagnostics and maintainability, to improve product value and grow market share. In short, get amazing results!  

H.C. Cooper
Howard Cooper